Case Study of Highly Accurate Multi-Point Stopping of a Belt Conveyor Without Using a Positioning Sensor

Issue

Reducing the Number of Sensors and Enacting Multiple-Point Stopping

Reducing the Number of Sensors and Enacting Multiple-Point Stopping

Conventional Equipment

A three-phase induction motor drives the conveyor and multiple positioning sensors conduct multiple-point stop of the conveyor (An inverter is used for speed control)

Application
Transporting loads

Conventional Problems

  • The large number of sensors and accessory components increases the labor-hours required for wiring and maintenance
  • Problems like disconnections and malfunctions occur often

Solution

RKII Series stepper motor
Built-in Controller Type
High-Precision Multi-Point Stopping without the Need for Positioning Sensors

RKII Series stepper motor

The Stepper Motor RKII Series can carry out highly accurate multiple-point stopping without relying on positioning sensors.

Specific Application Examples

Stepper Motor RKII Series improves stop position repeatability

High Accuracy Multiple-Point Stop Without Sensors

High Accuracy Multiple-Point Stop Without Sensors

By setting the travel amount from the start to the stop position in the driver before operations, the built-in controller type can stop at the desired position. No positioning sensors are required, so the system can respond flexibly to increases in the number of stop positions.

Start/stop responsiveness is superb and there are no overruns. The stop position does not vary even after repeated positioning, which improves repeatability.
A self-holding force is generated in the energized state to maintain the stop position.

Dedicated Software Makes Setting and Driving of Multiple-Point Stopping Easy

Up to 4 data points with different travel amounts and speeds can be connected and driven with a single START input.
Setting operation data is easily done on a computer using the MEXE02 support software.

Reduction of Motor Size and Weight

Compared to induction motors, motors can undergo downsizing, which contributes to smaller and lighter equipment.

[Comparison of an Induction Motor with a 90 W Output Power and Equivalent Geared type RKII Series]
Comparison Between Induction Motors and the RKII Series